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Submerged Aerobic Fixed Film Reactor

Name: Submerged Aerobic Fixed Film Reactor
Brand: CONSTRAARCH-ENVIRO
Price: 250000.00 INR
Availability: InStock

Price 250000.00 INR/ Plant

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MOQ : 1 Plant

Submerged Aerobic Fixed Film Reactor Specification

Flow Rate
10-500 m3/day

Material
Mild Steel with FRP Lining / Stainless Steel

Power
3 kW - 8 kW (Depending on model)

Membrane Quantity
As per design requirement

Water Source
Industrial Wastewater, Domestic Sewage

Treatment Technique
Submerged Aerobic Fixed Film (SAFF)

Membrane Size
Standard / Custom

Capacity
10 m3/day - 500 m3/day

Installation Type
Prefabricated/On-Site Installation

Automation Grade
Semi-Automatic / Fully Automatic

Ph Level
6.5-8.5

Product Type
Wastewater Treatment Plant

Technology
Fixed Film Bio-Reactor

Power Source
Electric

Operation Type
Automatic/Semi-Automatic

Pressure
Standard atmospheric pressure

Dimension (L*W*H)
Customizable (Typical: 6.5 x 2.5 x 2.5 m)

Weight
Varies by Model (Approx. 3000-8000 kg)

Capacity Intel Flow Rate
Up to 500 m3/day

Recirculation
Optional

Control Panel
Included

Start-up Time
2-4 weeks

Sludge Generation
Low

pH Control System
Optional

Operating Temperature
5C - 45C

Compliance Standard
CPCB / EPA Guidelines

Design Life
15+ Years

Maintenance
Minimal, Periodic Inspection Required

Inlet/Outlet Connection Size
110 mm - 250 mm

Effluent BOD Reduction
< 20 mg/L

Noise Level
< 60 dB

Safety Features
Overload Protection, Emergency Shut-Off

Aeration Method
Fine Bubble Diffusers

Biomedia Type
Polypropylene Structured Media

Submerged Aerobic Fixed Film Reactor Trade Information

Minimum Order Quantity
1 Plant

Payment Terms
Cash in Advance (CID)

Supply Ability
1 Plant Per Week

Delivery Time
2 Week

Main Domestic Market
All India

About Submerged Aerobic Fixed Film Reactor

For catering the requirements of water treatment, we are presenting in front of the clients our Submerged Aerobic Fixed Film Reactor. Our reactors are well known as the cost effective and functional method of sewage water treatment along with sewage sanitation problems. All these plants are frequently used across commercial as well as domestic sectors. For carrying out flawless activities, our Submerged Aerobic Fixed Film Reactor requires three stages of primary settlement, secondary treatment and final clarification.

Features:

Reliable usage
Excellent components alignment
High durability

Advanced Wastewater Treatment Technology

Utilizing fine bubble diffusers and structured polypropylene biomedia inside a fixed film environment, the SAFF reactor enhances oxygen transfer and microbial activity for superior organic removal. The automated or semi-automated control panel simplifies operation, ensuring consistent effluent quality and reducing manual oversight. This advanced configuration guarantees effective treatment for diverse water sources, ranging from industrial wastewater to domestic sewage.

Customizable, Durable, and Compliant Build

Constructed from mild steel with FRP lining or stainless steel, the reactor is engineered for longevity and corrosion resistance. Each unit is tailored to project requirements, with options for prefabricated or on-site installations, inlet and outlet sizes, and membrane configurations. Fully compliant with CPCB/EPA guidelines, the system is built to deliver robust treatment performance that meets modern regulatory standards.

Operation Efficiency and Safety Assured

Operable in a wide temperature range and with power ratings between 3 kW and 8 kW, the SAFF system supports flow rates up to 500 m3/day. Minimal noise (below 60 dB), low sludge generation, overload protection, and emergency shut-off features enhance workplace safety and minimize operational interruptions. Low maintenance demands-limited to periodic inspections-allow for cost-effective and reliable performance.

FAQ's of Submerged Aerobic Fixed Film Reactor:

Q: How does the Submerged Aerobic Fixed Film Reactor (SAFF) achieve effective wastewater treatment?

A: The SAFF reactor utilizes a fixed film process where wastewater passes over polypropylene structured biomedia, enabling microorganisms to degrade organic matter efficiently. Fine bubble diffusers maximize oxygen transfer, supporting aerobic microbial activity for consistent BOD reduction below 20 mg/L.

Q: What are the installation options and where can this system be deployed?

A: The reactor can be supplied as either a prefabricated skid-mount unit or installed on-site. It is designed for versatile use in both industrial wastewater and domestic sewage treatment plants across India and can be customized for varied flow rates and space requirements.

Q: When is periodic maintenance required and what does it involve?

A: Maintenance is minimal and primarily consists of periodic inspections as recommended by the manufacturer. Routine tasks generally include checking air diffusers, pump function, and the integrity of biomedia; the system's design minimizes sludge handling.

Q: What are the benefits of using polypropylene structured media in this system?

A: Polypropylene structured biomedia provides a large protected surface area for microbial growth, which enhances treatment efficiency and ensures stable biofilm development. This media is durable, non-corrosive, and resistant to fouling, leading to long-term operational stability.

Q: How long does it take for the SAFF unit to start up and reach optimal performance?

A: Typical start-up time ranges from 2 to 4 weeks, during which microbial colonies establish themselves on the biomedia, optimizing the biological treatment process and ensuring compliance with discharge standards.

Q: Where can the treated water from the SAFF reactor be used?

A: The treated effluent, with BOD reduced below 20 mg/L, can be safely discharged in accordance with CPCB/EPA standards, or further processed for non-potable reuse in applications like irrigation, cooling towers, or industrial processes, depending on local regulations.

Q: What safety and automation features are included in the SAFF reactor?

A: Each system includes a control panel enabling semi-automatic or fully automatic operation, overload protection, and emergency shut-off features to ensure safe and efficient use. Optional recirculation and pH control systems further enhance process reliability and compliance.

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